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哪些原因有可能造成TGL型尼龍內齒圈鼓形齒式聯軸器出現故障?

2020-03-28 14:47:23

TGL型尼龍內齒圈鼓形齒式聯(lian)軸器是(shi)利用若干非金屬(shu)彈性材料制成的柱(zhu)銷(xiao),置于兩(liang)(liang)半聯(lian)軸器凸緣孔中,通(tong)過柱(zhu)銷(xiao)實現兩(liang)(liang)半聯(lian)軸器聯(lian)接,該(gai)聯(lian)軸器結構簡單,容易(yi)制造,裝(zhuang)拆替(ti)換彈性元件比(bi)較方便,不用移動兩(liang)(liang)聯(lian)軸器。

如何(he)分析TGL型尼(ni)(ni)龍(long)內(nei)齒圈鼓(gu)(gu)(gu)形(xing)齒式聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)損壞原因?TGL型尼(ni)(ni)龍(long)內(nei)齒圈鼓(gu)(gu)(gu)形(xing)齒式聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)用于動力機(ji)械主從(cong)(cong)軸(zhou)(zhou)(zhou)(zhou)系的TGL型尼(ni)(ni)龍(long)內(nei)齒圈鼓(gu)(gu)(gu)形(xing)齒式聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)聯(lian)(lian)(lian)(lian)接(jie)。周向均(jun)列的彈(dan)(dan)性(xing)(xing)(xing)元件1聯(lian)(lian)(lian)(lian)接(jie)于聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)的主從(cong)(cong)轂體4、5,由(you)多股鋼絲絞(jiao)合線(xian)經金屬夾(jia)板固(gu)聯(lian)(lian)(lian)(lian)成(cheng)的TGL型尼(ni)(ni)龍(long)內(nei)齒圈鼓(gu)(gu)(gu)形(xing)齒式聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)的螺旋(xuan)環(huan)狀彈(dan)(dan)性(xing)(xing)(xing)體構(gou)成(cheng)了(le)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)主從(cong)(cong)轂體間(jian)(jian)環(huan)形(xing)自由(you)變形(xing)空(kong)間(jian)(jian),聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)主從(cong)(cong)轂體在軸(zhou)(zhou)(zhou)(zhou)向、徑向和軸(zhou)(zhou)(zhou)(zhou)傾角等方向通過環(huan)形(xing)自由(you)變形(xing)空(kong)間(jian)(jian)構(gou)成(cheng)彈(dan)(dan)性(xing)(xing)(xing)位(wei)移補償特征。適用于船(chuan)用主、輔(fu)機(ji),內(nei)燃機(ji),柴油(you)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi),電動機(ji)和液壓馬(ma)達等驅(qu)動的各類(特別是設有單(dan)層(ceng)或(huo)雙層(ceng)彈(dan)(dan)性(xing)(xing)(xing)隔振基礎)動力裝置(zhi)的軸(zhou)(zhou)(zhou)(zhou)系聯(lian)(lian)(lian)(lian)接(jie)。

船上進行(xing)扭振測試(shi),從測試(shi)結果看(kan)聯(lian)軸器(qi)(qi)的(de)扭振特性(xing)相對于許用值很小,但聯(lian)軸器(qi)(qi)卻(que)連續發生損壞,在(zai)排除自身(shen)質量(liang)問題和扭振外,,一般還有哪些(xie)因素可以(yi)導致聯(lian)軸器(qi)(qi)損壞?

1、原理:

TGL型(xing)尼(ni)(ni)龍內齒圈鼓(gu)(gu)形(xing)(xing)齒式聯軸(zhou)器(qi)(qi)(qi)的(de)主要彈性鼓(gu)(gu)形(xing)(xing)齒式聯軸(zhou)器(qi)(qi)(qi)是扭轉(zhuan)承(cheng)載的(de)橡(xiang)膠組件(jian),橡(xiang)膠組件(jian)可設計成單排或(huo)多排,各橡(xiang)膠組件(jian)又有(you)多種標準剛度(du)可供選擇,可較大范圍地滿足(zu)扭振(zhen)(zhen)計算(suan)所確定的(de)剛度(du)要求,鼓(gu)(gu)形(xing)(xing)齒式聯軸(zhou)器(qi)(qi)(qi)。在船舶動力系(xi)統中(zhong)(zhong)使用TGL型(xing)尼(ni)(ni)龍內齒圈鼓(gu)(gu)形(xing)(xing)齒式聯軸(zhou)器(qi)(qi)(qi)的(de)主要目的(de)是傳遞功率(lv)(lv)和(he)扭矩,補償徑向(xiang),軸(zhou)向(xiang)和(he)角(jiao)向(xiang)對中(zhong)(zhong)誤差,補償旋轉(zhuan)動量(liang)的(de)振(zhen)(zhen)蕩。調(diao)(diao)整(zheng)系(xi)統自(zi)振(zhen)(zhen)頻率(lv)(lv)。TGL型(xing)尼(ni)(ni)龍內齒圈鼓(gu)(gu)形(xing)(xing)齒式聯軸(zhou)器(qi)(qi)(qi)具有(you)重量(liang)輕,安裝方便,各向(xiang)位移補償量(liang)大,阻尼(ni)(ni)大,吸振(zhen)(zhen)能(neng)力及調(diao)(diao)頻等(deng)特點(dian),能(neng)較好地保護主聯軸(zhou)器(qi)(qi)(qi)、齒輪箱和(he)軸(zhou)系(xi)。

2、原因分析:

1)主機彈性減振器下沉,造成軸系(xi)不(bu)對中,而產生(sheng)附加轉矩!對新船(chuan)舶(bo)這種可能很大。

2)TGL型尼龍內(nei)齒(chi)(chi)圈鼓(gu)形齒(chi)(chi)式(shi)聯軸器橡(xiang)膠鼓(gu)形齒(chi)(chi)式(shi)聯軸器發熱斷裂事故;匹(pi)配(pei)問題:只有軸系中的(de)(de)各個設(she)備,如(ru)柴油聯軸器、高彈TGL型尼龍內(nei)齒(chi)(chi)圈鼓(gu)形齒(chi)(chi)式(shi)聯軸器、齒(chi)(chi)輪(lun)箱、軸系其它部件、螺旋槳等均有良好(hao)的(de)(de)設(she)計和互(hu)相補充和支持,均各自提高設(she)計水(shui)平,這樣設(she)計出來的(de)(de)船舶才是意義(yi)上的(de)(de)船舶。


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